BDM-902 Precision Cutting Tool Grinding Machine

► Polishing and finishing of glass, LCD/LED substrates, precision optics, hard disk, metal and semiconductor wafer surfaces
► Model: MSH-66, MSH-77, MSH-13, MSH-LASER, MSH-46
► Thickness: 0.02″ (0.508 mm) – 0.20″ (5.08 mm)

• To shape grinding wheels in the shortest possible time
• Profiling of the grinding wheel in only one operation using the plunge-cut dressing method
• Extreme accuracy, even with highly complex profile contours
• Highest cost-effectiveness

► Model: 1A1R, 1A1, 3A1, 1V1, 4A2, 4BT9, 6A2, 11V9, 12A2, 14F, etc
► Workpiece Materials: grinding tungsten carbide cutting tools, ceramic , magnetic materials, silicon , sapphire, glass , quartz and HVOF carbide coated,PCD, PCBN, etc
► Applicable Industry: carbide inserts (cnc tools), carbide circular saw (woodworking tools), Thermal Spraying Coated, Silicon Wafer Grinding, etc

5 axis cnc diamond grinding wheels are used for grinding carbide and HSS. (such as drill, end mill, reamer)
A complete solution for CNC tools manufacturing: fluting, gashing and Clear edge, relief angle grinding, OD grinding
Model of cnc wheels: 1A1, 1V1, 11V9, 12V9, 14A1, 12V5, etc

►High Efficiency
►Long Lifespan
►Wide Range of Applications
►Consistent Performance:
►Low Maintenance

Advantages of vitrified diamond wheels for PCD and PCBN tools :
* The porous structure of the abrasive improved diamond exposure and Can Prevent Vertical Streaks On Workpiece And Improve Surface Quality
* Accurately control geometric tolerances to make a good abrasive layer
* Good Self-Sharpening, High Grinding Efficiency, High Wear Resistance And Less Abrasive Grain Consumption
* High Precision Workpiece. PCD Tools Can Reach High Efficiency, Good Surface Finish And Edge No Chipping
* Vitrified Bond Wheels Offer Tool Life Greater Than 150 Times That Of A Resin Bond Wheel And Can Be Easily Trued And Dressed On The Machine

► Single point diamond dressers
► Multi point diamond dressers
► Forming diamond dresser
► Impregnated diamond dressers
Application:dressing straight type conventional abrasive wheels. Dressing ceramic abrasive SG grinding wheels ,simple profiles, thread and gear grinding

► Customized cutting, grinding, sharpening, brazing, regrind and retipped solution and service
► Bonded: vitrified bond, resin bond, metal bond
► Model: diamond cup wheel (6A2, 11A2, 1A2)

► Width: 3mm – 20mm
► Grain Size up to super finish #3000
► Cutting-edge chipping <5 μm

Cylindrical Grinder Accessories
– Precision Spindle
– V and flat guide rail
– C3 Ball Screw
– Precision hand shovel
– Roller grinding wheel corrector

Extreme Precision and Excellent Surface Finish

► OD cylindrical grinding wheel (1A1 shape)
► Diamond sanding belts
► Diamond internal grinding wheel
► Diamond honing stone
Model: 1A1 diamond wheel (diameter up to 1100mm)

■ Due to its self-sharpening, resin bond wheel is easy to use and is suitable for roughing – finishing.
■ Due to moderate abrasive holding strength and wear-resistance, this wheel is suitable for roughing with free cutting.
■ Due to elasticity, this wheel using fine grits is suitable for finishing.

Moresuperhard’s customer uses a Japanese Koyo vertical double-end grinding machine with a rotary feedthrough type to grind air conditioning compressor slides.

As a supplier of high-quality design, production and processing, Moresuperhard can provide customers with efficient grinding solutions. Welcome to contact us at any time!

Vitrified diamond grinding wheels are suitable for grinding, regrinding cutting tools (such as carbide, ceramic, cermet, pcd, pcbn, cvd, mcd)
Custom PCD tools, CBN tools, CVD diamond tools and Mono Crystal diamond tools cutting, brazing, grinding, sharpening, regrind and retipped service and solution.

1.Constant power section design reduces the cost of the inverter.
2.Reliable life with the application of P4 precision ceramic ball bearings.
3. Low heat loss with use of Copper rotor motor or imported motor.
Based on the above features, our high frequency and high speed spindles play the important role in improving the production efficiency and machining quality.

• Reduction of dressing costs per workpiece
• Optimized utilization of machine capacity
• Automation of the dressing process
• Repeatable high precision with low workpiece rejects
• Rapid incorporation of complex profiles in the grinding wheel

Advantages of resin diamond grinding wheel:
* High cutting efficiency, good self-sharpening, less blocking, reducing the grinding burn occurs when the phenomenon of work
* Good flexibility will help to improve the surface roughness, mainly used for rough grinding, semi-fine grinding, polishing and other processes
* Compared to conventional silicon carbide , resin diamond wheel has good material removal rates, longer wheel life and lower grinding costs
* Resin bond diamond wheels generally remove material up to 10 times faster than metal bond wheels

Good self-sharpening and superb grinding efficiency
D750*H305&T75*X10mm
Good for grinding and processing hard and brittle materials such as ceramics, glass and tungsten carbide.

Resin Bond diamond and CBN grinding wheels are made of either phenolic or polyimide resins. Pressure and heat are utilized to bond the resin to our grinding wheel cores.
Moresuperhard’s phenolic bonded wheels can be utilized in dry or wet applications.
Our polyimide bonded wheels are best utilized in water or oil-based coolants for improved form holding, typically required in CNC tool and cutter applications.
Moresuperhard produces wheel sizes from 1in. (25mm) to 28 inches (720mm) and grit sizes from 40 to 3000 are available.

More superhard provides a line of solution and services for ultra performance tools grinding on CNC machines. Our services include,
► Fluting
► Gashing clear edge and relief angle
► OD grinding of the tungsten carbide, HSS, milling cutter, reamer and drill, etc
Our Diamond and CBN wheels are available in resin bond and hybrid bond. The applicable machines include,Walter, Anca, Ewag, Vollmer, Rollomatic, Schutte, Schneeberger, Makino, TG-5, Stuer, Strausak, Cininnati, Griffo, Huffmann, Jungner

►Model: Tool Grinding Motorized Spindle, Double Head Grinding Spindle, Automatic Grinding Wheel Replacement Grinding Spindle, High-frequency Peel Grinding Spindle, Grinding Wheels Dressing Spindle, High-speed Internal Grinding Electric Spindle
►Features: Low vibration and high efficiency, easily used and installed, precision angular ball bearing to ensure the rotation accuracy and useful life
►Pre-fill grease to provide lubrication of the spindle
►Applications: surface grinding machine, cylindrical grinding machine, internal grinding machine

Resin Flute grindingwheels are used for high speed steel cutting tools. Such as drills,end mills,taps,reamers,central drills and broach etc. Also used for grinding control worm of automobile,balling screw of grinder and rotor flute on oil pump.

A hybrid structure of special metal bond having good sharpness and resin bond. The outstanding sharpness realized by the micro-segment effect of special metal bond layer and the resin bond matrix enables high efficiency and high quality grinding of difficult-to-cut cermet materials.
Features:
Outstanding sharpness and long life realized. High-quality surfaces produced.
Applications:
Circumference grinding of hard-to-cut cermet, surface grinding, various grinding of cemented carbide and hard-to-cut ceramics

► Suitable for all kinds of electric grinders, lapping machines, etc., grinding, lapping, surface grinding, efficient and fast
► Suitable for sandblasting, agate, glass, mold, etc., polishing, engraving, edge grinding and sewing, etc., efficient and save a lot of time
► The focus of the diamond ball grinding head is engraving, U-shaped surface engraving and hollow engraving
► To ensure the life of the tool, cooling with water is required, as the diamond will undergo patterning and wear due to overheating.

►Excellent Grinding Action
►less apt to experience loading, and they dress easily for added convenience
►Convenience and Ease of Use
►Grinding abilities apply to both wet and dry tasks on processing objects such as harden steel, glass, ceramic, carbide alloys, ferrite, refractories, semi conductors, and other electrical carbon products.

The Wheel Dresser is designed to provide easy and efficient dressing of diamond /CBN grinding wheels and grinding wheel spindles consisting of several grinding wheels.
►Diamond & CBN wheel dressing machine Models NM-X3 NM-X5 NM-X6
►Applications: -Dressing diamond /CBN grinding wheels -Dressing flat, side, angular, external and profile wheels -Single and multiple wheel combinations

Best suited for demanding applications where a harder-wearing, longer-lasting blade is required.
specifications can be made according to customers requirements.
FOR CUTTING THE UNMACHINABLES
Hardest material known grinds the hardest, most brittle, and most abrasive applications
– High Heat Resistance
– High Abrasion Resistance

For Woodworking Industry, Resin bond Diamond and CBN Wheels are the best choices. The applications include sharpening and production grinding. With more than 10 years of experiences, Moresuperhard has developed the premium bonds for this application. We provide both standard specs and Custom made wheels.

1.Resin Bond Diamond wheel is to grind Tungsten Carbide tipped tools and saws.
2.Resin Bond CBN wheel is to grind the circular saws and band saws made from HSS,
tool steel, and Stellite type material.
3. Resin CBN wheel is to grind the tool made from the combination of Carbide and hardened Tool Steel.

Moresuperhard provides a line of solution and services for ultra performance cnc tools grinding on CNC machines.
Fluting, gashing, OD grinding tungsten carbide, HSS, milling cutter, reamer and drill, etc
Applicable cnc machines include,Walter, Anca, Ewag, Vollmer, Rollomatic, Schutte, Schneeberger, Makino, TG-5, Stuer, Strausak, Cininnati, Griffo, Huffmann, Jungner